Alloy 6061

Chemical Composition Limits Others
Weight % Si Fe Cu Mn Mg Cr Zn Ti Each Total
Minimum 0.40 - 0.15 - 0.8 0.04 - - - -
Maximum 0.8 0.7 0.40 0.15 1.2 0.35 0.25 0.15 0.05 0.15

Typical Physical Properties
Characteristic English Metric
Nominal Density (68 °F/20 °C) 0.098 lbs./in.3 2.70 Mg/m3
Melting Range 1080 °F - 1206 °F 582 °C - 652 °C
Specific Heat (212 °F/100 °C) 0.214 BTU/lb. - °F 896 J/kg - °K
Coefficient of Thermal Expansion
Linear
68 °F-212 °F
20 °C-100 °C
13.1 micro in./in.-°F 23.6 micro m/m -°K
Volumetric
68 °F/20 °C
3.93 x 10-5in.3/in.3 -°F 71 x 10-6m3/m3 -°K
Thermal Conductivity (68°F/20°C) O Temper 104 BTU/ft. - hr. - °F 180 W/m - °K
T4,T451 89 BTU/ft. - hr. - °F 154 W/m - °K
T6,T651 97 BTU/ft. - hr. - °F 167 W/m - °K
Electrical Conductivity (68°F/20°C) Equal Volume O Temper 47% IACS
T4,T451 40% IACS
T6,T651 43% IACS
Equal Weight O Temper 155% IACS
T4,T451 132% IACS
T6,T651 142% IACS

Typical Mechanical Properties
  Tensile (.500" Dia. Specimen) Hardness Shear Fatigue* Modulus
Temper Yield Ultimate Elongation/4D
Brinell
500kg
10 mm
Ultimate Shearing Strength Endurance Limit R.R. Moore Type Modulus of Elasticity
KSI MPa KSI MPa %   KSI MPa KSI MPa KSI x 103 Gpa
0 8 55 18 124 30 30 12 83 9 62 10.0 68.3
T4,T451 21 145 35 241 25 65 24 165 14 97 10.0 68.3
T6, T651 40 276 45 310 17 95 30 207 14 97 10.0 68.3
*5 x 10E8 cycles of reversed stress
Comparative Characteristics
Temper Corrosion Resistance
Cold
Workability3
Machin-
ability3
Anodize
Response3
Braze-
ability4
Weldability4
General1 Stress2 Gas Arc Spot
O B A A D A A A A B
T4, T451 B B B C A A A A A
T6, T651 B A C C A A A A A
1 Ratings A through E are relative ratings in decreasing order of merit, based on exposures to sodium chloride solution by intermittent spraying or immersion. Alloys with A and B ratings can be used in industrial and seacoast atmospheres without protection. Alloys with C, D and E ratings generally should be protected at least on faying surfaces.
2 Stress-corrosion cracking ratings are based on service experience and laboratory tests of specimens exposed to the 3.5% sodium chloride alternate immersion test.
A= No known instance of failure in service or in laboratory tests.
B= No known instance of failure in service; limited failures in laboratory tests of short transverse specimens.
C= Service failures with sustained tension stress acting in short transverse direction relative to grain structure; limited failures in laboratory tests of long transverse specimens.
D= Limited service failures with sustained longitudinal or long transverse

3 Ratings A through D for Workability (cold), A through E for Machinability and A through C for Anodize Response, are relative ratings in decreasing order of merit.
4 Ratings A through D for Weldability and Brazeability are relative ratings defined as follows:
A= Generally weldable by all commercial procedures and methods.
B= Weldable with special techniques or for specific applications that justify preliminary trails or testing to develop welding procedure and weld performance.
C= Limited weldability because of crack sensitivity or loss in resistance to corrosion and mechanical properties.
D= No commonly used welding methods have been developed.
Applicable Specifications  
Cold Finished Extruded
ASTM B211 ASTM B221
QQ-A-225/8 QQ-A-200/8
AMS 4115 AMS 4150
AMS 4116 AMS 4160
AMS 4117 AMS 4161
AMS 4128 AMS 4172
  AMS 4173

Alloy Description
Generally selected where welding or brazing is required of for its high corrosion resistance in all tempers. Formability is excellent in O temper and good in the T4 temper. Machining is more difficult when compared to the other machining alloys. Corrosion resistance and appearance after anodizing are superior to all other screw machine alloys while strength is the lowest.

 
 
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